Our unique products are designed to streamline your production process, enhance reliability, reduce costs, and support your sustainability goals

ExiFlo®

Patent Granted : GB 2622765 B

ExiFlo® is an innovative and unique hardware device that tests the integrity of pressurised production channels within the heat exchange system, identifying leaks between plates, pipes, and shell heat exchangers to the external environment—without requiring the system to go offline. These tests are carried out quickly before and after each production cycle, ensuring that every product batch receives a pass or fail certification prior to distribution.

    • Optimises energy use during the production process

    • Does not require disconnection and invasive inspection

    • Able to be installed retrospectively to existing lines with different
      types of heat exchangers or tanks

    • Utilises process water, resulting in no contamination or post-test cleaning

    • Quantification of Leaks

    • On demand testing carried out on an automated or manual
      process at start of each shift or batch

    • Tests are carried out in-situ and under operational conditions without requiring a high-pressure differential

    • Data-driven maintenance information is available in real-time remotely or at the module

    • Automated operation with no advanced training required

    • Significantly shorter and more reliable testing, eliminating downtime

    • Mitigates false readings due to liquid test media

    • More accurate pressure testing tolerance

    • Greater flexibility with in-line testing is possible with connections being open or closed as required

    • ExiFlo® provides tests along with full certification and analysis reports

    • Protects against contamination risks, safeguarding your product, reputation, and potentially reducing insurance expenses

ExiInta®

Optional Add-on

ExiInta® is an optional block and bleed separation arrangement that you can include in your system. Depending on the installation arrangement chosen, you may want to include an isolation valve to ensure that your system remains hygienic.

＋ Clean the ExiFlo® isolation valve

＋ Full hygienic separation between ExiFlo® and your heat exchanger

＋ Flush the impulse lines during heat exchanger operation without affecting production.

＋ Protect ExiFlo® from process and utility line pressure variations.

We are proud to be a member of the European Hygienic Engineering & Design Group (EHEDG), a global network of equipment manufacturers, food processing companies, research institutes and public health authorities, with the aim of promoting hygiene during the production, processing and packaging of food products.

How does ExiFlo® Work?

ExiFlo® is a revolutionary integrity testing solution engineered for closed-loop vessels in the production industries and represents a significant advancement in leak detection technology, providing precise and efficient monitoring capabilities tailored to meet the needs of engineers, factory managers, and operators.

ExiFlo® is the result of a unique fusion of fluid or gas handling and electronics design, integrated with advanced mechanical and digital technologies. This combination enhances leak detection across boundaries or to the atmosphere, ensuring maximum reliability and accuracy. Its seamless integration into existing process equipment ensures minimal disruption to operations, while its non-invasive testing approach eliminates the need for costly and time-consuming disassembly.

ExiFlo® maximises compliance and reduces the risk of contamination caused by cracked, corroded or eroded heat exchangers. By preventing cross-channel flow, it helps avoid costly product recalls, production losses and damage to brand reputation, while also boosting energy efficiency across the process.